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Bearings Maintenance & Reliability Masterclass  course hero image
Engineering
Asset Management

Bearings Maintenance & Reliability Masterclass

Session Details

Jubail

USD 4,500.00

excl. VAT
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Overview

  • This 5-day training program provides a solid technical and practical foundation in bearing systems and their role in improving the performance of industrial rotating equipment. Participants will learn about different bearing types, construction, working principles, selection criteria, installation, inspection, lubrication, maintenance, and troubleshooting.

  • The course also covers bearing failure modes, supporting loads, lubrication systems, lubricant properties, and basic condition monitoring and power transmission principles to ensure asset reliability and operational excellence.

  • Ideal for engineers, technicians, and maintenance professionals, this course equips participants with the skills to improve equipment reliability, reduce downtime, and extend machinery life through proper bearing and lubrication practices.

Learning Objectives

By the end of this training, participants will be able to:

  • Gain a robust technical and practical understanding of various bearing types and their design features.

  • Understand the fundamentals and functions of bearings in machinery.

  • Identify different types of bearings and their applications.

  • Learn essential techniques for maintaining, servicing, inspecting & selecting industrial bearings.

  • Understand the basics of machinery lubrication, including system types, key lubricant characteristics & failure modes.

  • Apply correct lubrication and mounting practices.

  • Recognize common bearing failure modes and apply troubleshooting techniques.

  • Implement preventive and predictive maintenance for bearings.

  • Gain awareness of advanced and smart bearing technologies.

Who Should Attend

  • Mechanical and Maintenance Engineers

  • Reliability Engineers and Technicians

  • Plant Operators and Equipment Maintenance Staff

  • Design Engineers and R&D Professionals

  • Students and professionals interested in machinery components

Course Outline

Module 1: Introduction to Bearings
  • Definition and function of bearings

  • Importance of bearings in machines and equipment

  • Friction, wear, and load considerations

  • Comparison between friction types

  • The forces acting on the shaft & bearing load zone.

  • Classification of Bearings

Module 2: Bearing Types & Arrangement
  • Rolling Contact (Anti-Friction) Bearings

    • Advantages & Disadvantages

    • Types of Rolling Elements

    • Bearing Loads & Bearing Arrangement

    • Ball bearings (deep groove, angular contact, thrust)

    • Roller bearings (cylindrical, spherical, tapered, needle, thrust)

  • Plain (Friction) Bearings (Bushings/Journal Bearings)

    • Tilting-pad Bearings

    • How does oil flow in a Thrust Bearing

  • Magnetic and Fluid Film Bearings

  • Comparison of bearing types (advantages, limitations, applications)

Module 3: Bearing Components and Materials
  • Bearing rings, rolling elements, cages, and seals

  • Bearing materials (steel, ceramics, composites, polymers)

  • Surface treatments and coatings

Module 4: Bearing Selection Criteria
  • Load capacity (radial, axial, combined)

  • Speed rating and operating conditions

  • Alignment and misalignment considerations

  • Environmental factors (temperature, contamination, corrosion)

  • Standards and manufacturer guidelines (ISO, ANSI, DIN)

    • ISO Identification of Anti-Friction Bearings

    • ISO Bearing Standards

    • Non-ISO Standards and Codes

    • ISO Bearing code, type, and Size

    • Generic Supplementary Designations.

    • Bearing clearance.

Module 5: Bearing Lubrication
  • Lubrication Excellence Program

  • Importance of lubrication in bearings

  • Oil vs. grease lubrication

  • Solid lubrication and advanced lubrication methods

  • Lubrication intervals and best practices

  • Centralized lubrication systems

  • Over-greasing doesn’t pay

Module 6: Bearing Mounting and Installation
  • Bearing regular inspection

  • Proper handling and storage of bearings

  • Mounting and dismounting methods (thermal, hydraulic, mechanical)

  • Tools and equipment for installation

  • Alignment practices

  • Test Running & Reliability Assurance

Module 7: Bearing Maintenance and Troubleshooting
  • Preventive and predictive maintenance

  • Common bearing problems (overheating, vibration, noise, wear, spalling)

  • Condition monitoring techniques (vibration analysis, thermography, ultrasound, oil analysis)

  • Root cause analysis of bearing failures

Module 8: Bearing Applications
  • Automotive, aerospace, railways, and marine

  • Heavy industries (steel, mining, cement, oil & gas)

  • Power generation and wind turbines

  • Robotics, precision machinery, and medical devices

Module 9: Advanced Bearing Technologies
  • Ceramic and hybrid bearings

  • Self-lubricating and maintenance-free bearings

  • Smart bearings with sensors for IoT monitoring

  • High-performance coatings for extreme environments

Module 10: Bearing Failure

Bearing Failures

  • Bearing Killers & the reason for bearing defects

  • Don’t Destroy the Evidence

  • Bearing Failure Terms

  • 12 Reasons Why Bearings Fail

Module 11: Bearing Seals & Isolator
  • Bearing Sealing Devices

    • Non-Contact Seal Types (Labyrinth, normally used with Sleeve Bearing)

    • Contact or Lip seals types.

    • Bearing isolators

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Jubail Industrial City, Saudi Arabia

373 road 112, First Industrial Area, Unit No.: 1 Al Jubail 35717 - 7043 KSA

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