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Certified Machine Lubrication Analysis Level - I (ICML)

Certified Machine Lubrication Analysis Level - I (ICML)
Summary

The Machinery Lubrication Analysis Level 1 course is an introductory program designed for individuals who want to develop foundational knowledge and skills in machinery lubrication and analysis. The course covers the fundamental principles of lubrication and provides training on the basics of oil sampling, analysis, and interpretation. 

The course also covers the importance of contamination control, lubricant selection and specification, and equipment monitoring. The program is offered by the International Council for Machinery Lubrication (ICML), a globally recognized certification body for professionals in the lubrication and oil analysis industry. Upon completion of the course, participants will be equipped with the knowledge and skills to effectively manage lubrication systems and prevent equipment failures.

Reference
ICML Level - 1
Objective

At the end of the course, participants will be able to :  

  • Understand lubrication principles and their application to industrial equipment
  • Learn how to select, apply, and manage lubricants for optimum equipment performance
  • Gain practical knowledge of lubricant analysis and oil sampling techniques
  • Develop lubrication schedules and strategies to improve equipment reliability and reduce maintenance costs
  • Prepare for the ICML Machine Lubricant Analyst Level I certification exam
Who should attend

This course is designed for All Maintenance Professionals, Reliability Engineers, Lubrication Engineers Craftsmen and Millwrights, Equipment Operators, Maintenance Managers, Lubrication Technicians Manufacturing and Industrial Engineers, Maintenance Supervisors, Predictive Maintenance Technicians Lubricant Industry Professionals, Laboratory Analysts, Operations Managers.


Additional Information


Certified Machine Lubrication Analysis Level - I (ICML)
  • Why machines fail?
  • The impact of poor maintenance on company profits
  • The role of effective lubrication in failure avoidance
  • Lube routes and scheduling
  • Oil analysis and technologies.
  • Equipment tagging and identification.
  • Fundamentals of tribology
  • Functions of a lubricant
  • Hydrodynamic lubrication (sliding friction)
  • Elasto-hydrodynamic lubrication (rolling friction)
  • Mixed-film lubrication
  • Base-oils
  • Additives and their functions
  • Oil lubricant physical and chemical properties.
  • Grease lubrication
  • -How grease is made
  • -Thickener types
  • -Thickener compatibility
  • -Grease lubricant physical and chemical properties
  • Viscosity selection
  • Base-oil type selection
  • Additive system selection
  • Machine specific lubricant requirements
  • -Hydraulic systems
  • -Rolling element bearings
  • -Journal bearings
  • -Reciprocating engines
  • -Gearing and gearboxes
  • Application and environment related adjustments
  • Calculations for determining required lubricant volume
  • Calculations to determine re-lube and change frequencies
  • When to select oil; when to select grease
  • Effective use of manual delivery techniques
  • Automatic delivery systems
  • Automated delivery options
  • -Automated grease systems
  • -Oil mist systems
  • -Drip and wick lubricators
  • Deciding when to employ automated lubricators
  • Maintenance of automated lubrication systems
  • Lubricant receiving procedures
  • Proper storage and inventory management
  • Lube storage containers
  • Proper storage of grease-guns and lube devices
  • Maintenance of automatic grease systems
  • Health and safety assurance
  • Filtration and separation technologies
  • Filter rating
  • Filtration system design and filter selection
  • Objectives for lube oil sampling
  • Sampling methods
  • Managing interference
  • -Bottle cleanliness and management
  • -Flushing
  • -Machine conditions appropriate for sampling
  • Lubricant failure mechanisms
  • Oxidative degradation
  • -The oxidation process
  • -Causes of oxidation
  • -Effects of oxidative degradation
  • Thermal degradation
  • -The thermal failure process
  • -Causes of thermal failure
  • -Effects of thermal degradation
  • Additive depletion/degradation
  • -Additive depletion mechanisms
  • -Additives at risk for depletion/degradation.
  • Testing for wrong or mixed lubricants
  • Baselining physical and chemical properties tests
  • Additive discrepancies
  • Fluid properties test methods and measurement units.
  • -Kinematic Viscosity (ASTM D445)
  • -Absolute (Dynamic) Viscosity (ASTM D2893)
  • -Viscosity Index (ASTM D2270)
  • -Acid Number (ASTM D974 et al)
  • -Base Number (ASTM D974 et al)
  • -Fourier Transform Infrared (FTIR) analysis
  • -Rotating Pressure Vessel Oxidation Test (ASTMD2272)
  • -Atomic Emission Spectroscopy
  • Common machine wear mechanisms
  • Exam Preparation & Review
  • BK Management Team believe that learning is not only about acquiring technical skills, it is also about learning behaviors & Competencies that are desirable for work in plant operation & maintenance critical dimensions. Our holistic teaching develops our delegates' personal effectiveness to function both as an individual and as a team player. The course delivery & modes of instruction will incorporate theory , practical skills and Q&A sessions. 
  • To enhance learning outcomes, theory sessions will comprise classroom based lecture that will intersperse with interactive discussions, scenario-based, case-study, group exercises, video clips, power point slides, learners' Guide and the application of various tools which will be provided to help in the delegates and participants of the learning’s objectives. With successful implementation of the learnt skills they are bound to enhance Individual & Organizational growth.
  • For online / Interactive Virtual sessions, Delegate should have a stable & good Internet connection on his Laptop.
  • BK Consultancy & Training will provide the Certificate of Attendance after successfully attending the course.
  • ICML Certificate will be provided by ICML after passing the Certified Machine Lubrication Analysis Level - I exam.

Course Features

  • Core : Training
  • Category : Maintenance & Reliability Engineering
  • Days : 5
  • Duaration : 40 Hours

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