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FAILURE MODE EFFECTS AND CRITICALITY ANALYSIS (FMECA)

FAILURE MODE EFFECTS AND CRITICALITY ANALYSIS (FMECA)
Summary

What is FMECA?

Failure Mode, Effects & Criticality Analysis (FMECA) is a method that involves quantitative failure analysis.

The FMECA is a methodical approach to evaluate and prioritize risks about possible points of failure. This world-known methodology is applied in several areas of knowledge, including process and product.

The FMECA involves creating a series of linkages between potential failures (Failure Modes), the impact on the mission (Effects) and the causes of the failure (Causes and Mechanisms).

Assess your organization’s risk of failure. Failure Mode Effects & Criticality Analysis (FMECA) is an essential component of a preventive action program. This course helps you implement this vital methodology while analyzing risks, determining areas in need of action, and applying mistake-proofing techniques.

FMEA is a technique used to anticipate what might go wrong in a process, system, or new design and then put measures in a place to either stop a problem from occurring in the first place or minimizing damage if a problem has occurred.

Reference
EN 16602-30-02:2014 | SAE J1739 - 2002 | MIL-STD-1629A | RCM II |
Objective

This Asset Reliability essential course presents a step-by-step method for conducting Failure Mode Effects and Criticality Analysis (FMECA). It defines the role, methodologies, and implementation of FMECAs as an essential component of a preventive action program. Participants will determine FMECA objectives, potential failure cause and effect, assessment of risks, Asset Criticality Methodology and preventive action plans. This interactive course includes handouts, practice exercises, job aids, design-process-service examples, quizzes, and free FMEA excel template (editable), Reduce your Plant Risks by Finding Your Failure Modes

Learning Objectives 

  Essential PAM Definitions.

  Proactive Asset Strategy Development.

  Define the properties of FMECA.

  Ultimate Goals of Carrying FMECA.

  Brainstorm potential failures.

  Assess the risk of failure.

  Determine areas that need action.

  Asset Criticality Analysis System.

  Apply FMECA methods

  Know your role for team participation

  Apply mistake proofing techniques

  Describe the purpose of the FMECA process.

  List at least three benefits of utilizing FMECA.

  Explain when FMECA should and should not be performed.

  Define the FMEA terms: failure mode, failure effect, failure cause, severity, occurrence, and detection.

  Complete a sample Design FMECA.

  Complete a sample Process FMECA.

  Write an executive summary for a sample FMECA.

  Locate documents pertaining to FMECA 

  Understand the key proactive elements to improving physical asset availability and reliability performance.

Who should attend

Maintenance & Reliability Manager

Engineering Manager

Asset Integrity Manager

Physical Asset (PA) Manager

Plant / Operation Manager

Manufacturing Managers

Reliability Engineers/ Superintendent

Maintenance Superintendents

Maintenance Engineers/ Supervisors

Planning Engineers / Planners

Additional Information
N/A
FAILURE MODE EFFECTS AND CRITICALITY ANALYSIS (FMECA)
  • »» Introductions 0.5
  • »» Overview of course contents. 0.5
  • »» Governance standards & recommending reading materials. 0.5
  • »» Failure Mode Effects and Criticality Analysis (FMECA) Pretest. 0.5
  • »» Reliability, availability and maintainability fundamentals. 0.5
  • »» Introduction to Risk Management. 0.5
  • »» Understanding of failure patterns. 0.5
  • »» Determining potential failure intervals (P-F Intervals). 0.5
  • »» Preventative, predictive and reactive maintenance concepts. 0.5
  • »» Standardized maintenance strategies and how they are applied. 0.5
  • »» Reliability Excellence Module. 0.5
  • »» Reliability Centered Maintenance Basic Concepts 2
  • »» Asset Criticality Assessment Tools 6
  • FMEA - FAILURE MODE AND EFFECTS ANALYSIS 0.5
  • FMEA Benefits , History & Types 0.5
  • ORM PRINCIPLES 0.5
  • ORM PRINCIPLES 0.5
  • IMPLEMENTING THE ORM PROCESS 0.5
  • Definition of Scope 0.5
  • Establishment of Boundaries 0.5
  • Assembling the Team 0.5
  • Team Dynamics 0.5
  • Review All Available Products/Process Information 0.5
  • Develop an FMEA Worksheet 0.5
  • Brainstorm on Potential Failure Modes 0.5
  • Defining the Ratings 0.5
  • Risk Priority Numbers 0.5
  • Prioritizing Failure Modes 0.5
  • Recommended Action 0.5
  • Expect the Unexpected: Mistake Proofing 0.5
  • Assign Responsibility for and Follow up on Recommended Action. 0.5
  • Re-evaluate Risk. 0.5
  • BK Management Team believe that learning is not only about acquiring technical skills, it is also about learning behaviors & Competencies that are desirable for work in plant operation & maintenance critical dimensions. Our holistic teaching develops our delegates' personal effectiveness to function both as an individual and as a team player. The course delivery & modes of instruction will incorporate theory , practical skills and Q&A sessions. 
  • To enhance learning outcomes, theory sessions will comprise classroom based lecture that will intersperse with interactive discussions, scenario-based, case-study, group exercises, video clips, power point slides, learners' Guide and the application of various tools which will be provided to help in the delegates and participants of the learning’s objectives. With successful implementation of the learnt skills they are bound to enhance Individual & Organizational growth.
  • For online / Interactive Virtual sessions, Delegate should have a stable & good Internet connection on his Laptop.

On successful completion of this training course, BK’s Certificate with eligible Continuing Professional Education credits (CPE), will be awarded to the delegates , one CPE credit is granted per 50 minutes of attendance.

Course Features

  • Core : Training
  • Category : Asset Management
  • Days : 3
  • Duaration : 24 Hours

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