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Machinery Failure, Vibration & Predictive Maintenance

Machinery Failure, Vibration & Predictive Maintenance
Summary

How do you do a Machinery failure analysis? This program aims to convey the latest thinking and best practices used in all Industry Equipment and Components, Operation and Troubleshooting conditions, Monitoring, and Analysis. Also, it provides a detailed advanced treatment of the detection, location, and diagnosis of faults in  Mechanical Equipment. Case studies, examples are used throughout the program to focus on the key points and to underline the relevance and applicability of the topics being addressed.

What are the causes of Machinery failure? This course will provide a firm foundation for technologists moving into a machine monitoring and diagnostic role. Participants will study the technique, tools and procedure of root cause failure analysis and failure mode effective analysis as a proactive strategy for achieving precise operation and improving machinery performance.

Reference
Not Available
Objective

At the end of the course, participants will be able to :  

  • Strengthen and update understanding of the Terminology used in measuring and analysis
  • Offer methods to improve equipment through the prediction and the avoidance of Equipment Failure
  • Understanding and considering the critical necessities and priorities associated in maintaining machinery
  • Key procedure for the implementation and application of risk-based failure analysis
Who should attend

This course is design for the following personal: 

  • Design Engineers
  • Operation Engineers
  • Supervisors 
  • Maintenance Engineers 
  • Planning Engineers working in refineries, petrochemical plants and power stations
Additional Information
N/A
Machinery Failure, Vibration & Predictive Maintenance
  • Introduction to Failure Analysis and Troubleshooting System
  • Causes of Machinery Failure
  • Machinery Design Properties
  • Equipment Failure
  • Types of Failure Causes
  • Effect of Failure
  • Failure Cascading
  • Failure Modes
  • Chronic vs. Sporadic Failures
  • Failure Reporting
  • Failure Reduction Programs
  • What is RCFA?
  • Why it is done?
  • Types of Root Causes
  • SEVEN Generic Steps in an RCFA
  • Challenges in Setting up RCFA
  • Sustaining an RCFA Process
  • Application on RCFA (Exercises)
  • Brainstorming
  • Flow Charts
  • Histograms
  • Fishbone Diagrams
  • Pareto Charts
  • Fault Tree Analysis
  • Failure Mode and Effect Analysis (FMEA)
  • Applications (Exercises)
  • Failure Analysis Methods
  • Common Failure Analysis Techniques
  • Implementing FMEA
  • FMEA Procedure
  • Application of FMEA (Exercises)
  • Condition Monitoring
  • Machine Failure Modes
  • Equipment Performance
  • Methods of Detection
  • Applications (Machine Failure)
  • Win – Win Problem Solving
  • Development of Problem-Solving Skills
  • Alternative Solution Training
  • Formulate Alternative Strategies
  • Guidelines for Decision Making
  • Priority ‐ Setting
  • Reliability, availability, maintainability
  • Risk Assessment and Management
  • Life Cycle Management
  • Reliability & Maintainability
  • Techniques & Analysis of Reliability
  • Human and System Reliability
  • Human Performance Approach
  • Reliability Centered Maintenance
  • Centrifugal Pump-Reliability Improvement
  • Machinery Reliability Audits and Reviews
  • Failure causes in Journal and Tilting Pad Thrust Bearings
  • Mechanical Seal Failure Modes
  • Lubricant of Pumps and Motor Problems
  • Causes of Shaft Failure
  • Causes of Coupling Failure
  • Causes of Gear Failure
BK Instructor
BK Instructor
 Instructor
  • BK Management Team believe that learning is not only about acquiring technical skills, it is also about learning behaviors & Competencies that are desirable for work in plant operation & maintenance critical dimensions. Our holistic teaching develops our delegates' personal effectiveness to function both as an individual and as a team player. The course delivery & modes of instruction will incorporate theory , practical skills and Q&A sessions. 
  • To enhance learning outcomes, theory sessions will comprise classroom based lecture that will intersperse with interactive discussions, scenario-based, case-study, group exercises, video clips, power point slides, learners' Guide and the application of various tools which will be provided to help in the delegates and participants of the learning’s objectives. With successful implementation of the learnt skills they are bound to enhance Individual & Organizational growth.
  • For online / Interactive Virtual sessions, Delegate should have a stable & good Internet connection on his Laptop.

On successful completion of this training course, BK’s Certificate with eligible Continuing Professional Education credits (CPE), will be awarded to the delegates , one CPE credit is granted per 50 minutes of attendance.

Course Features

  • Core : Training
  • Category : Maintenance & Reliability Engineering
  • Days : 4
  • Duaration : 32 Hours

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