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Root Cause Failure Analysis (RCFA) and Investigation Techniques

Root Cause Failure Analysis (RCFA) and Investigation Techniques
Summary

Root Cause Failure analysis (RCFA) involves searching backward from an undesirable effect (or problem) to its causes and addressing those causes. While the term “Root Cause” implies that there is a single cause for a problem, often multiple causes interact and work together to trigger the problem. The root cause analysis task is to identify potential causes, determine which cause or causes are root causes and address those root causes to ensure the effect (the problem) does not recur. RCFA is important because if a problem has occurred once, it most likely will occur again. However, if the root cause is found and addressed, future occurrences of the same problem can be prevented

The course gives a detailed advanced treatment of the detection, location and diagnosis of faults in Plant Equipment as a Process of Troubleshooting. Case study examples are used throughout the program to emphasize key points and to underline the relevance and applicability of the topics being addressed.

This 3-days B. Khebra’s Root Cause Failure analysis (RCFA) training program will provide participants refreshment of knowledge for how to make Problem Analysis and what are the main problems faced during operations. It will provide a solid foundation for Technologists moving into a machine monitoring and diagnostic role. All delegates will learn the failure investigation techniques, and tools of procedure of root cause failure analysis and failure mode effective analysis as a reactive and proactive strategy for achieving precise operation, and improving Machinery performance. This course offers insight into how to analyze a system’s failure modes and define how to prevent or find those failures early.

This B. Khebra’s Root Cause Failure Analysis is highly interactive training program addresses a modern approach to problem solving in maintenance management and is based on some of the most recent research in the field. Participants will be enabled to improve the performance of their operation with practical, down-to-earth techniques that are based on first principles. 


The following aspects will be addressed:

  • Decision Logic and Operational Knowledge Types
  • Maturity Indexing
  • Relationship Development and Analysis
  • Strategic Focus
  • Complexity, Risk, and Variability Models

Reference
Root Cause Failure Analysis (RCFA) and Investigation Techniques

Objective

Upon successful completion of this course, the delegates will be able to:

  • Consolidate and update understanding of the Terminology used in Measuring and Analysis.
  • Provide methods and devise solutions to improve equipment through the prediction and the avoidance of Equipment Failure.
  • Maximize component life by avoiding the cause of failure.
  • Be familiar with condition-based maintenance rather than corrective maintenance.
  • Use casual factor chart to identify data to be collected Produce a root cause map and Identify Root Causes
  • Apply RCA to work activity weather Technical or Non-Technical Implement real improvements in machinery reliability and plant performance.
  • Use case studies based on both Technical and Non-Technical Situations.
  • Analysis issues from their workplace implement Underlying Concepts
  • Apply the RCM Methodology to develop a Maintenance Practice for their Plant Assets.

Who should attend
  • Engineering and Technical Professionals and Supervisors from any industry
  • Maintenance Planners and Coordinators
  • Operations and Manufacturing Professionals and Supervisors
  • Foremen and Team Leaders
  • Plant Engineers and Maintenance System Professionals
  • Section Engineers and Planners

Additional Information
N/A
Root Cause Failure Analysis (RCFA) and Investigation Techniques
  • Where it is firstly started?
  • Why we should conduct RCFA?
  • When to conduct RCFA (RCFA triggers)?
  • A3 problem solving
  • The 5 Whys
  • Cause and Effect Analysis (Fishbone Analysis)
  • Pareto Analysis
  • Brainstorming
  • RCA steps (Problem statement, team members, meetings…etc.)
  • Understanding the process failure
  • Identifying possible causes
  • Basic concepts
  • Types of Data
  • Organizing data collection process
  • Sample size and time frame
  • Tools for data analysis
  • Questioning the data
  • Data analysis summary
  • Identify possible solutions
  • Implement the solutions
  • Evaluate the effectiveness
  • Human Error
  • Incident Analysis
  • Organizational Culture
  • Full day with examples and life coaching on RCFA
BK Instructor
BK Instructor
Instructor
  • BK Management Team believe that learning is not only about acquiring technical skills, it is also about learning behaviors & Competencies that are desirable for work in plant operation & maintenance critical dimensions. Our holistic teaching develops our delegates' personal effectiveness to function both as an individual and as a team player. The course delivery & modes of instruction will incorporate theory , practical skills and Q&A sessions. 
  • To enhance learning outcomes, theory sessions will comprise classroom based lecture that will intersperse with interactive discussions, scenario-based, case-study, group exercises, video clips, power point slides, learners' Guide and the application of various tools which will be provided to help in the delegates and participants of the learning’s objectives. With successful implementation of the learnt skills they are bound to enhance Individual & Organizational growth.
  • For online / Interactive Virtual sessions, Delegate should have a stable & good Internet connection on his Laptop.

On successful completion of this training course, BK’s Certificate with eligible Continuing Professional Education credits (CPE), will be awarded to the delegates , one CPE credit is granted per 50 minutes of attendance.

Course Features

  • Core : Training
  • Category : Quality
  • Days : 3
  • Duaration : 24 Hours